Succesful Temp Repair of punctured Air Spring...

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ryan-in-oregon

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Now many of you may wonder why but I'll explain.
In the event of a trail side puncture again I decided to try and repair my old air spring. To do so I removed the the strut assembly and seperated the shock and air spring. Since I knew where the hole was I cleaned it up really well and repaired it with a bicycle tube repair patch. For the repair in the Aluminum sleave I cut a thin piece of Aluminum and duct taped it in place. (This is to prevent further damaged through the hole) I let it sit over night and reinstalled it about a week ago to try it out. So far I have driven around the city a couple of times hitting *** holes to check the integrity. Amazingly it is holding. Knowing what I now know I could have repaired this trail side and gotten out with zero damage. (Although the damage I did get is just minor dents and scraps on the undercarriage) The strut can be removed in about 30 mins with the proper tools on hand. I think a patch kit will stay in my tool box now!!! This type of repair will likely only work on a puncture type failure, I would'nt count on repairing a rotten one. I'll drive it around a couple more days and reinstall the replacement strut this weekend... Sorry but I didn't take any pictures.
 

Team Jeff

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Thanks for sharing that Ryan. Very interesting!
 

whydahdvr

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Ryan, would you mind posting your recommended tool and repair kit contents? Thanks!
 

ryan-in-oregon

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Ryan, would you mind posting your recommended tool and repair kit contents? Thanks!

Tools:
Box Wrench 7mm-22mm
Ratcheting Box Wrench 10mm,13mm,15mm
Sockets 3/8 drive and 1/2 drive
Various Screw drivers
Various Pliers, cutters, crimpers
Quality Digital Volt/Ohm Meter
Faultmate MSV2.

Spares for me (These are things I would carry on a week long remote type trip)
I do not have all of these but am working up to it.
Spare front & rear spring bladder
Starter
Alternator
Air compressor & probably a drier (especially if it's 4yrs old and older)

On a weeklong trip I usually rent a SAT phone too. I plan to retrun home under my own power no matter what may happen. Unfortunately this does take up space and add weight.
 

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