M
meyersd
Guest
For all you newbees curious about the histoy of your 4.0 liter V8. (Buicks 215 Cu. In.) Leaks are part of the package, so don't too crazy over them. Hopefully you are using the correct coolant too...
At introduction, Buick's 215 was rated 150 hp (112 kW) at 4400 rpm. This was raised soon after introduction to 155 hp (116 kW) at 4600 rpm. 220 ft·lbf (298 N·m) of torque was produced at 2400 rpm with a Rochester 2GC two-barrel carburator and 8.8:1 compression ratio. A mid-year introduction was the Buick Special Skylark version, which had 10.25:1 compression and a four-barrel carburetor, raising output to 185 hp (138 kW) at 4800 rpm and 230 ft·lbf (312 N·m) at 2800 rpm.
For 1962 the four-barrel engine increased compression ratio to 11.0:1, raising it to 190 hp (142 kW) at 4800 rpm and 235 ft·lbf (319 N·m) at 3000 rpm. The two-barrel engine was unchanged. For 1963 the four-barrel was bumped to an even 200 hp (149 kW) at 5000 rpm and 240 ft·lbf (325 N·m) at 3200 rpm, a respectable 0.93 hp/in³ (56.6 hp/liter).
Unfortunately, the great expense of the aluminum engine led to its cancellation after the 1963 model year. The engine had an abnormally high scrap ratio due to hidden block-casting porosity problems, which caused serious oil leaks. Another problem was clogged radiators from antifreeze mixtures incompatible with aluminum. It was said that one of the major problems was because they had to make extensive use of air gaging to check for casting leaks during the manufacturing process, and not being able to detect leaks on blocks that were as much as 95% complete. This raised the cost of complete engines to more than that of a comparable all cast-iron engine. Casting sealing technology was not advanced enough at that time to prevent the high scrap rates.
Although dropped by GM in 1963, in January 1965 the tooling for the aluminum engine was sold to Britain's Rover Group to become the Rover V8 engine, which would remain in use for more than 35 years. GM tried to buy it back later on, but Rover declined, instead offering to sell engines back to GM. GM refused this offer.

At introduction, Buick's 215 was rated 150 hp (112 kW) at 4400 rpm. This was raised soon after introduction to 155 hp (116 kW) at 4600 rpm. 220 ft·lbf (298 N·m) of torque was produced at 2400 rpm with a Rochester 2GC two-barrel carburator and 8.8:1 compression ratio. A mid-year introduction was the Buick Special Skylark version, which had 10.25:1 compression and a four-barrel carburetor, raising output to 185 hp (138 kW) at 4800 rpm and 230 ft·lbf (312 N·m) at 2800 rpm.
For 1962 the four-barrel engine increased compression ratio to 11.0:1, raising it to 190 hp (142 kW) at 4800 rpm and 235 ft·lbf (319 N·m) at 3000 rpm. The two-barrel engine was unchanged. For 1963 the four-barrel was bumped to an even 200 hp (149 kW) at 5000 rpm and 240 ft·lbf (325 N·m) at 3200 rpm, a respectable 0.93 hp/in³ (56.6 hp/liter).
Unfortunately, the great expense of the aluminum engine led to its cancellation after the 1963 model year. The engine had an abnormally high scrap ratio due to hidden block-casting porosity problems, which caused serious oil leaks. Another problem was clogged radiators from antifreeze mixtures incompatible with aluminum. It was said that one of the major problems was because they had to make extensive use of air gaging to check for casting leaks during the manufacturing process, and not being able to detect leaks on blocks that were as much as 95% complete. This raised the cost of complete engines to more than that of a comparable all cast-iron engine. Casting sealing technology was not advanced enough at that time to prevent the high scrap rates.
Although dropped by GM in 1963, in January 1965 the tooling for the aluminum engine was sold to Britain's Rover Group to become the Rover V8 engine, which would remain in use for more than 35 years. GM tried to buy it back later on, but Rover declined, instead offering to sell engines back to GM. GM refused this offer.