How time consuming is it to remove the heads on an AJ133?
I ask bc I’m tired of paying shops & getting 1/2 @$$ work in return.
I’d rather do it myself so I know someone took their time to do it correctly. Have the know how & tools but realistically I need to budget the time.
I’m guessing 6-8 hours tear down & about the same to rebuild…
Nike may have the best motto for your case: Just do it!
That said, I am getting a LOT of help and not actually turning wrenches, so truth be told – I am more of an invested and interested observer for all this right now than the technical guy. Oh, the shame!
But, I was in the “getting parts” and “doing research” phase for almost a year! So I think that patience is the name of the game here regardless of whatever you are doing. As others noted – you will find other things to fix / clean / improve along the way and that makes this more of a “Journey and not the Destination” endeavor.
First off, I think it is going to take you a lot more time than 8 hours each way. I have burned through significant time (actually my mechanic friends who are doing all the heavy lifting) working on this job—and we are nowhere near done yet! That said, my service / rebuild / overhaul is a lot more intensive (and expensive) than just the heads service. That leads to a question: why only the head service and not the timing chains as well? It would seem to me, as I am presently having done, that if you go through all the trouble to do the heads, you might as well do the rest of the engine.
Second, I would say cleaning is a real chore; not difficult…just time-consuming and very tedious (32 valves is a lot!) – but I think very necessary (and my truck only has 90,000 miles on it and I have tended to baby it with many oil changes using the best oils, so the engine is in very good shape—hurray!). We went through 5 cans of carburetor cleaner and quite a lot of gasoline to clean these parts. But you can see – now everything looks like new; a really impressive job by the gang (but we haven’t fired this thing up yet, so I don’t want to get too far down the path of praise…!).
We did not replace anything on the heads (but also are doing the timing / chains and pulled the engine out to clean the pan / sump as well as change the accessory drive chain) except for new silicone seals, head gasket (of course), and valve seats. We removed, cleaned, and re-installed the valves, valve springs (with the keepers for the springs along with these very troublesome little keeper keys), tappets, etc. I have almost all the special tools for all this work but the valve spring compressor I bought does not fit (an overhead style but too wide for the narrow tolerance of these valves) so the gang had to improvise there.
I can offer a couple thoughts / reflections on where we are at thus far if you are interested.
Next steps for us will be to get these silly oil restrictors delivered, then installed, and then the timing chains go on, set the timing replace to include installing the cams then variators and all that…and then we will give it a crank to see if she will fire up.
Here are some photos describing the work to date (mid-May 2025) –